Basic Warren Truss Popsicle Bridge (Short)

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This bridge was one of my first forays into building bridges with popsicle sticks way back in the 2000s. I have revised this model quite a few times over the years, and this page represents the most current version as of 2025. The basic dimensions have stayed the same, the difference has mainly been where to include extra sticks for reinforcement.

I designed this bridge to be easy to duplicate for folks wanting to build a similar bridge, with the idea that they would be able to achieve similar results as I did. In that regard this has been a massive success, with hundreds of customers building this exact bridge. In 2025, I officially separated this into 3 designs, Basic, Advanced, and Extreme.

The Basic version represents the most simple way to span 12 inches using as few popsicle sticks as possible without modifying the sticks at all. It is a challenge to get the layout just right, but in the end it worked out quite nicely.

What are the specs on this bridge?

  • Length: 13.5 inches
  • Span: 12 inches
  • Height: 4 inches
  • Width: 3.5 inches
  • # of sticks: 44
  • Glue: Elmer’s Glue All
  • Weight: 54.56g or 1.93oz
  • Strength: 45.5kg, or 100 lbs*
  • Efficiency Score: 832

How was this bridge tested?

I built 10 identical bridges, each using only 44 popsicle sticks and Elmer’s Glue All. All bridges were made using my assembly jigs to help increase the consistency. I tested each bridge using my testing machine which applies a load to the top of the bridge in a controlled and non-destructive fashion. Note, the testing bridges did not have the optional cardstock roadbed.

Testing Data
IDWeight (g)Weight Held (kg)Score
154.440.9750
254.853.6977
354.446.4850
453.650.5939
554.637.7690
655.647.7857
756.542.7755
853.646.4863
952.744.1835
1055.444.5802
Analysis
Weight (g)Weight Held (kg)Score
Average54.5645.5832
Max56.553.6977
Min52.737.7690
Range3.815.9287

I was very pleased to see that the average weight held was 45.5kg, or 100 lbs. This was an improvement over the previous versions, despite using fewer popsicle sticks.

Why did these bridges break?

Blueprints and Kits

Blueprints or Kits for this design

22 thoughts on “Basic Warren Truss Popsicle Bridge (Short)”

    • I got in this website because the teacher told me so I could learn more of how to make a bridge out of wood and so it can not be destroid when i was in technology

      Reply
  1. I am trying this bridge for a project. it has to hold atleast 50 textbook’s. Hope it can. I will let you know what happens.

    Reply
  2. one thing flip it over and add extensions for the bottom to be the road. we did this with a 36 cm bridge and it held 113 lbs so its a good design

    Reply
  3. i am going to try this for my project in science ypu have to see how much weight can a bridge hold. dose this bridge hold a lot of weight?

    Reply

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